/*!
 * Tectum
 * Copyright © 2026 Machiel Heinen.
 * Alle rechten voorbehouden. Gebruik uitsluitend met schriftelijke toestemming.
 * Zie LICENTIE.md.
 */

window.FloorModel = (() => {
  const DENSITY_WOOD_KGM3 = 450;
  const DENSITY_OSB_KGM3 = 650;
  const BAY_MARGIN_MM = 15;
  const MIN_DIAMETER_MM = 20;

  function computeBays(joists, joistW) {
    const bays = [];
    for (let i = 0; i < joists.length - 1; i++) {
      bays.push({ left: joists[i] + joistW / 2, right: joists[i + 1] - joistW / 2 });
    }
    return bays;
  }

  function findNearestBay(bays, x) {
    for (const bay of bays) {
      if (x >= bay.left && x <= bay.right) return bay;
    }
    let nearest = bays[0], nearestDist = Infinity;
    bays.forEach(b => {
      const center = (b.left + b.right) / 2;
      const d = Math.abs(x - center);
      if (d < nearestDist) { nearestDist = d; nearest = b; }
    });
    return nearest;
  }

  // Past de diameter niet (ook niet verkleind tot MIN_DIAMETER_MM), dan vervalt de doorvoer alleen uit
  // tekening en telling: hij blijft in de invoer, zodat een andere balkafstand hem terugbrengt.
  // Overlap van twee doorvoeren in hetzelfde vak wordt gemeld, niet opgelost (bewust).
  function resolveFloorOpenings(rawOpenings, width, depth, joists, joistW) {
    const bays = computeBays(joists, joistW);

    const resolved = rawOpenings.map(raw => {
      let requestedX;
      if (raw.anchorX === 'right') requestedX = width - raw.offsetX;
      else if (raw.anchorX === 'middle') requestedX = width / 2 + raw.offsetX;
      else requestedX = raw.offsetX;
      const worldX = requestedX - width / 2;

      const bay = bays.length ? findNearestBay(bays, worldX) : null;
      const bayClearWidth = bay ? (bay.right - bay.left) - BAY_MARGIN_MM * 2 : 0;

      let removed = !bay || bayClearWidth < MIN_DIAMETER_MM;
      let diameter = raw.diameter, r = 0, x = worldX;
      let shrunk = false;

      if (!removed) {
        r = diameter / 2;
        if (diameter > bayClearWidth) { diameter = bayClearWidth; shrunk = true; }
        r = diameter / 2;
        const xMin = bay.left + BAY_MARGIN_MM + r;
        const xMax = bay.right - BAY_MARGIN_MM - r;
        x = Math.max(xMin, Math.min(worldX, xMax));
      }

      const requestedY = raw.offsetY;
      const y = Math.max(10, Math.min(requestedY, depth - 10));

      return {
        id: raw.id, requestedDiameter: raw.diameter, diameter, r, x, y,
        removed, shrunk, repositioned: !removed && x !== worldX, overlapping: false
      };
    });

    const active = resolved.filter(o => !o.removed);
    for (let i = 0; i < active.length; i++) {
      for (let j = i + 1; j < active.length; j++) {
        const a = active[i], b = active[j];
        if (dist2D(a, b) < a.r + b.r + 30) { a.overlapping = true; b.overlapping = true; }
      }
    }
    resolved.forEach(o => { o.overflowing = o.removed || o.shrunk || o.overlapping; });
    return resolved;
  }

  function computeFrame(params, rims) {
    const width = params.width || 2000;
    const depth = params.depth || 2000;
    const joistW = params.joistWidth || 70;
    const joistH = params.joistHeight || 220;
    const minSp = params.minSpacing || 300;
    const maxSp = params.maxSpacing || 600;
    const underlayThick = params.underlayThick || 22;

    const startX = -width / 2;
    const leftJoistX = startX + joistW / 2;
    const rightJoistX = startX + width - joistW / 2;
    let joists = [leftJoistX, rightJoistX];
    calculateSegmentPositions(width - joistW, minSp, maxSp).forEach(p => joists.push(leftJoistX + p));
    joists = [...new Set(joists.map(x => Math.round(x)))].sort((a, b) => a - b);

    const r = { front: !!(rims && rims.front), back: !!(rims && rims.back) };
    const joistLen = depth - (r.front ? joistW : 0) - (r.back ? joistW : 0);
    return { joists, width, depth, joistW, joistH, underlayThick, rims: r, joistLen };
  }

  function topHeight(calcData) {
    return calcData.joistH + calcData.underlayThick;
  }

  // Isolatie krijgt bewust geen gewicht: de materiaalkeuze is aan de gebruiker.
  function computeSpecs(calcData, resolvedOpenings) {
    const toM = 0.001;
    const { width, depth, joists, joistW, joistH, underlayThick } = calcData;
    const widthM = width * toM, depthM = depth * toM;
    const joistWM = joistW * toM, joistHM = joistH * toM, underlayM = underlayThick * toM;
    const rimCount = calcData.rims ? (calcData.rims.front ? 1 : 0) + (calcData.rims.back ? 1 : 0) : 0;
    const joistLenM = (calcData.joistLen || depth) * toM;

    const joistWoodM3 = joists.length * joistWM * joistHM * joistLenM + rimCount * joistWM * joistHM * widthM;
    const joistWoodKg = joistWoodM3 * DENSITY_WOOD_KGM3;

    const grossAreaM2 = widthM * depthM;
    let holesAreaM2 = 0, holesVoidM3 = 0;
    resolvedOpenings.filter(o => !o.removed).forEach(o => {
      const rM = o.r * toM;
      holesAreaM2 += Math.PI * rM * rM;
      holesVoidM3 += Math.PI * rM * rM * joistHM;
    });
    const osbAreaM2 = Math.max(0, grossAreaM2 - holesAreaM2);
    const osbVolM3 = osbAreaM2 * underlayM;
    const osbKg = osbVolM3 * DENSITY_OSB_KGM3;

    const envelopeM3 = widthM * depthM * joistHM;
    let voidM3 = envelopeM3 - joistWoodM3 - holesVoidM3;
    if (voidM3 < 0) voidM3 = 0;

    const totalKg = joistWoodKg + osbKg;

    return { joistWoodM3, joistWoodKg, osbAreaM2, osbVolM3, osbKg, voidM3, totalKg };
  }

  function computeChassisWheels(chassis, width, depth) {
    if (!chassis || !chassis.enabled) return { wheels: [], outOfBounds: false };
    const r = chassis.wheelDiameter / 2;
    const dx = chassis.trackWidth / 2, dy = chassis.wheelbase / 2;
    const cy = depth / 2;
    const wheels = [
      { x: -dx, y: cy - dy }, { x: dx, y: cy - dy },
      { x: -dx, y: cy + dy }, { x: dx, y: cy + dy }
    ].map(p => ({ ...p, r }));
    const outOfBounds = wheels.some(w =>
      (w.x - w.r) < -width / 2 || (w.x + w.r) > width / 2 || (w.y - w.r) < 0 || (w.y + w.r) > depth);
    return { wheels, outOfBounds };
  }

  function computeFromState(state, rims) {
    const calcData = computeFrame(state.floor, rims);
    const resolvedOpenings = resolveFloorOpenings(state.openings || [], calcData.width, calcData.depth, calcData.joists, calcData.joistW);
    const chassisData = computeChassisWheels(state.chassis, calcData.width, calcData.depth);
    return { calcData, resolvedOpenings, chassisData };
  }

  const FINISHES = {
    geen: { label: 'Geen (OSB)', color: '#cda86a' },
    visgraat_001: { label: 'Visgraat (Hongaarse punt)', color: '#a28670', file: 'assets/textures/vloer/visgraat_001.jpg', tileMM: 3000 },
    tegel_wit: { label: 'Tegel wit 300×300', color: '#ecebe6', tile: { w: 300, h: 300, joint: 3 }, jointColor: '#b9b6ad' },
    tegel_grijs: { label: 'Tegel grijs 600×600', color: '#a9a8a3', tile: { w: 600, h: 600, joint: 3 }, jointColor: '#7d7c78' },
    tegel_antraciet: { label: 'Tegel antraciet 600×600', color: '#4a4b4d', tile: { w: 600, h: 600, joint: 3 }, jointColor: '#2c2d2e' }
  };
  function tileTexture(tile, color, jointColor) {
    if (typeof document === 'undefined') return null;
    const k = 512 / Math.max(tile.w, tile.h);
    const cv = document.createElement('canvas');
    cv.width = Math.max(8, Math.round(tile.w * k));
    cv.height = Math.max(8, Math.round(tile.h * k));
    const c = cv.getContext('2d');
    c.fillStyle = color;
    c.fillRect(0, 0, cv.width, cv.height);
    for (let i = 0; i < 400; i++) {
      c.fillStyle = `rgba(${Math.random() < 0.5 ? '255,255,255' : '0,0,0'},0.025)`;
      c.fillRect(Math.random() * cv.width, Math.random() * cv.height, 6 + Math.random() * 20, 6 + Math.random() * 20);
    }
    const j = Math.max(1, Math.round(tile.joint * k));
    c.fillStyle = jointColor;
    c.fillRect(0, 0, cv.width, j);
    c.fillRect(0, 0, j, cv.height);
    const tex = new THREE.CanvasTexture(cv);
    tex.wrapS = tex.wrapT = THREE.RepeatWrapping;
    tex.repeat.set(1000 / tile.w, 1000 / tile.h);
    tex.anisotropy = 8;
    return tex;
  }
  function finishThumbUrl(key, px) {
    const f = FINISHES[key];
    return f && f.file ? f.file.replace(/[^/]+$/, (n) => `thumb/${px || 64}/` + n.replace(/\.jpg$/, '.png')) : null;
  }
  const finishMaterials = {};
  function finishMaterial(key) {
    const f = FINISHES[key];
    if (!f || !(f.file || f.tile)) return null;
    if (finishMaterials[key]) return finishMaterials[key];
    if (f.tile) {
      const tex = tileTexture(f.tile, f.color, f.jointColor);
      finishMaterials[key] = new THREE.MeshStandardMaterial(tex ? { map: tex, roughness: 0.45 } : { color: f.color, roughness: 0.45 });
      return finishMaterials[key];
    }
    const mat = new THREE.MeshStandardMaterial({ color: 0xb89a7c, roughness: 0.7 });
    if (typeof document !== 'undefined' && THREE.TextureLoader) {
      new THREE.TextureLoader().load(f.file, (tex) => {
        tex.wrapS = tex.wrapT = THREE.RepeatWrapping;
        tex.repeat.set(1000 / f.tileMM, 1000 / f.tileMM);
        tex.anisotropy = 8;
        mat.map = tex;
        mat.color.set(0xffffff);
        mat.needsUpdate = true;
      });
    }
    finishMaterials[key] = mat;
    return mat;
  }

  function createMaterials() {
    return {
      woodMaterial: new THREE.MeshStandardMaterial({ color: 0xc29b62, roughness: 0.6 }),
      osbMaterial: new THREE.MeshStandardMaterial({ color: 0xcda86a, roughness: 0.75, side: THREE.DoubleSide }),
      wheelMaterial: new THREE.MeshStandardMaterial({ color: 0x151515, roughness: 0.5 })
    };
  }

  // finish.originX/Z: UV's in woning-meters, zodat het patroon over units doorloopt.
  function build3D(calcData, resolvedOpenings, chassisData, opts) {
    const { woodMaterial, osbMaterial, wheelMaterial } = opts.materials;
    const osbVisible = opts.osbVisible !== false;
    const floorGroup3D = new THREE.Group();

    const toM = 0.001;
    const { width, depth, joists, joistW, joistH, underlayThick } = calcData;
    const widthM = width * toM, depthM = depth * toM;
    const joistWM = joistW * toM, joistHM = joistH * toM, underlayM = underlayThick * toM;

    const rims = calcData.rims || {};
    const joistLenM = (calcData.joistLen || depth) * toM;
    const joistZ = ((rims.front ? joistW : 0) - (rims.back ? joistW : 0)) / 2 * toM;
    joists.forEach((xMM, i) => {
      if (opts.outerJoistsOnly && i > 0 && i < joists.length - 1) return;
      const geo = new THREE.BoxGeometry(joistWM, joistHM, joistLenM);
      const mesh = new THREE.Mesh(geo, woodMaterial);
      mesh.position.set(xMM * toM, joistHM / 2, joistZ);
      mesh.castShadow = true;
      floorGroup3D.add(mesh);
    });
    [['front', -1], ['back', 1]].filter(([k]) => rims[k]).forEach(([, sign]) => {
      const mesh = new THREE.Mesh(new THREE.BoxGeometry(widthM, joistHM, joistWM), woodMaterial);
      mesh.position.set(0, joistHM / 2, sign * (depthM - joistWM) / 2);
      mesh.castShadow = true;
      floorGroup3D.add(mesh);
    });

    // Isolatie wordt niet getekend; de leegte-inhoud zit in computeSpecs.

    const osbShape = new THREE.Shape();
    osbShape.moveTo(-widthM / 2, -depthM / 2);
    osbShape.lineTo(widthM / 2, -depthM / 2);
    osbShape.lineTo(widthM / 2, depthM / 2);
    osbShape.lineTo(-widthM / 2, depthM / 2);
    osbShape.closePath();

    resolvedOpenings.filter(o => !o.removed).forEach(o => {
      const cx = o.x * toM;
      const cz = o.y * toM - depthM / 2;
      const rM = o.r * toM;
      if (rM <= 0) return;
      const hole = new THREE.Path();
      hole.absarc(cx, cz, rM, 0, Math.PI * 2, false);
      osbShape.holes.push(hole);
    });

    const osbGeo = new THREE.ExtrudeGeometry(osbShape, { steps: 1, depth: underlayM, bevelEnabled: false });
    const osbMesh = new THREE.Mesh(osbGeo, osbMaterial);
    osbMesh.rotation.x = Math.PI / 2;
    osbMesh.position.set(0, joistHM + underlayM, 0);
    osbMesh.visible = osbVisible;
    osbMesh.castShadow = true;
    floorGroup3D.add(osbMesh);

    const osbEdges = new THREE.LineSegments(
      new THREE.EdgesGeometry(osbGeo),
      new THREE.LineBasicMaterial({ color: 0x6b5636 })
    );
    osbEdges.rotation.x = Math.PI / 2;
    osbEdges.position.copy(osbMesh.position);
    osbEdges.visible = osbVisible;
    floorGroup3D.add(osbEdges);

    (chassisData ? chassisData.wheels : []).forEach(wheel => {
      const rM = wheel.r * toM;
      const thicknessM = 0.08;
      const geo = new THREE.CylinderGeometry(rM, rM, thicknessM, 24);
      const mesh = new THREE.Mesh(geo, wheelMaterial);
      mesh.rotation.z = Math.PI / 2;
      mesh.position.set(wheel.x * toM, -rM, wheel.y * toM - depthM / 2);
      mesh.castShadow = true;
      floorGroup3D.add(mesh);
    });

    const fin = opts.finish && finishMaterial(opts.finish.key);
    if (fin) {
      const shape = new THREE.Shape();
      shape.moveTo(-widthM / 2, -depthM / 2);
      shape.lineTo(widthM / 2, -depthM / 2);
      shape.lineTo(widthM / 2, depthM / 2);
      shape.lineTo(-widthM / 2, depthM / 2);
      shape.closePath();
      resolvedOpenings.filter(o => !o.removed && o.r > 0).forEach(o => {
        const hole = new THREE.Path();
        hole.absarc(o.x * toM, o.y * toM - depthM / 2, o.r * toM, 0, Math.PI * 2, false);
        shape.holes.push(hole);
      });
      const geo = new THREE.ShapeGeometry(shape);
      const ox = opts.finish.originX || 0, oz = opts.finish.originZ || 0;
      const pos = geo.attributes.position, uv = geo.attributes.uv;
      // Na het kantelen (-90° om X) wordt vorm-y wereld -z.
      for (let k = 0; k < pos.count; k++) uv.setXY(k, pos.getX(k) + ox, -pos.getY(k) + oz);
      const mesh = new THREE.Mesh(geo, fin);
      mesh.rotation.x = -Math.PI / 2;
      mesh.position.y = joistHM + underlayM + 0.0005;
      mesh.receiveShadow = true;
      floorGroup3D.add(mesh);
    }
    return floorGroup3D;
  }

  function validateState(design) {
    if (!design.floor || typeof design.floor !== 'object') throw new Error('veld "floor" ontbreekt');
    const requiredFloorFields = ['width', 'depth', 'joistWidth', 'joistHeight', 'minSpacing', 'maxSpacing', 'underlayThick'];
    requiredFloorFields.forEach(f => {
      if (typeof design.floor[f] !== 'number' || !isFinite(design.floor[f])) {
        throw new Error(`floor.${f} ontbreekt of is geen geldig getal`);
      }
    });
    if (design.chassis !== undefined && (typeof design.chassis !== 'object' || design.chassis === null)) {
      throw new Error('veld "chassis" is aanwezig maar geen object');
    }
    if (!Array.isArray(design.openings)) throw new Error('veld "openings" ontbreekt of is geen lijst');
    design.openings.forEach((o, i) => {
      if (typeof o.diameter !== 'number' || typeof o.offsetX !== 'number' || typeof o.offsetY !== 'number') {
        throw new Error(`doorvoer #${i + 1}: diameter/offsetX/offsetY moeten getallen zijn`);
      }
      if (!['left', 'middle', 'right'].includes(o.anchorX)) {
        throw new Error(`doorvoer #${i + 1}: anchorX moet 'left', 'middle' of 'right' zijn (was: ${o.anchorX})`);
      }
    });
  }

  return {
    FINISHES, finishMaterial, finishThumbUrl, tileTexture, validateState, computeFrame, topHeight, resolveOpenings: resolveFloorOpenings, computeChassisWheels,
    computeSpecs, computeFromState, createMaterials, build3D
  };
})();